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Product Advantage
1. Advanced Structural Support Technology
Stitchbond fabric employs a triple-layered interlocking fiber system that delivers 2500N/m tensile strength (ISO 13934 certified), evenly distributing body weight across the mattress. Its ergonomic wave pattern design reduces pressure points by 40% compared to traditional nonwovens, providing orthopedic-grade spinal alignment for premium mattress brands.
2. Breathable & Moisture-Wicking Comfort
Featuring 95% air permeability and a wicking rate of 0.8mm/s (GB/T 19979.1 tested), this fabric prevents heat and moisture buildup. Its 0.8-3.0mm customizable thickness balances cushioning and airflow, making it ideal for memory foam hybrids and latex mattresses. Independent lab tests show it maintains 85% breathability after 10 years of use.
3. Durability & Fatigue Resistance
Engineered with high-tenacity polyester, stitchbond fabric withstands 500,000 cycles of compression (ASTM D3574) without deformation. Its 15% elongation at break ensures resilience against repeated use, outlasting conventional materials by 30%. This durability reduces warranty claims for mattress manufacturers.
4. Eco-Friendly & Safe Composition
Composed of 80% recycled polyester (OEKO-TEX 100 certified), it meets EU REACH and RoHS 2.0 standards for chemical safety. The B1 flame-retardant rating (GB 8624) ensures compliance with global fire safety regulations, making it suitable for hotel and medical mattresses.
5. Customization & Cost Efficiency
Available in 80-350GSM weights and custom widths up to 4.2 meters, it supports tailored designs for luxury mattresses. Its lightweight structure reduces shipping costs by 20% while offering 10-year performance guarantees, positioning it as a cost-effective solution for high-end bedding brands.
Technical Parameters
| Item | Specification | Test Standard | Application Scenarios |
| Material Type | Polyester/Polypropylene Needle-punched | GB/T 17638 | High-end mattress support， medical mattresses |
| Weight Range | 40-350GSM (Customizabl | ASTM D5261 | Lightweight to reinforced mattress designs |
| Width | 1-4.2m(Customizable) | AASHTO M288 | Large-scale production for mattress manufacturer |
| Tensile Strength | ≥2500N/m(Machine Direction)/≥2000N/m | ISO 13934-1 | Evenly distribute body weight， prevent sagging |
| Elongation at Break | ≤25% | EN10002-1 | Withstand long-term deformation in mattresses |
| Air Permeability | ≥95% | GB/T19979.1 | Maintain mattress dryness， inhibit bacterial growth |
| Thickness | 0.8-3.0mm(Customizable) | GB/T3820 | Adjust support firmness and comfort |
| Fire Rating | B1 Class (GB 8624) | UL 94V-0 | Fire-safe mattresses for hotels and medical use |
| Eco-Certification | OEKO-TEX 100 (Class 1) | ISO 14001 | Sustainable and eco-friendly mattress brands |
| Compression Life | ≥500，000 cycles (No Permanent Deformation) | ASTM D3574 | Extend mattress lifespan， reduce warranty costs |
| Temperature Range | -40℃~+200℃ | IEC60245-2 | Suitable for storage and use in diverse climates |
| Color Options | Customizable (Pantone- matchocl | Brand-specific color schemes | |
| Pattern Customization | Textured/Printed (OEM) |
Product Uses
Orthopedic Mattresses
Stitchbond fabric, with a tensile strength of ≥2500N/m (ISO 13934 certified), offers uniform support to the spine. Its customizable thickness of 0.8 - 3.0mm helps relieve pressure points. In clinical tests, it reduced back pain by 35% over a 6 - month period. It's widely used in orthopedic mattresses that are sold in over 50 hospitals and rehabilitation centers.
Memory Foam Hybrids
The fabric's 95% air permeability (GB/T 19979.1 tested) stops heat from building up in memory foam mattresses. With a weight range of 40 - 350GSM, it provides a balance between softness and support. It can endure 500,000 compression cycles (ASTM D3574), making it a popular choice among top 10 mattress brands globally.
Hotel Mattresses
Thanks to its B1 fire rating (GB 8624) and OEKO - TEX 100 certification, stitchbond fabric meets the strict safety and hygiene requirements of hotels. Its width of up to 4.2m (customizable) reduces material waste by 20% during production. It's used in 300,000+ hotel mattresses across 20 countries.
Luxury Bedding
The fabric can be customized with Pantone - matched colors and OEM patterns. It's made from 80% recycled polyester, combining high - end aesthetics with sustainability. It's used in luxury bedding sets that retail for over $3,000, appealing to eco - conscious consumers
FAQ
Q1: Can I customize colors and patterns?
A: Absolutely! We offer Pantone-matched colors and OEM patterns for brand-specific designs. Custom widths (up to 4.2m) and weights (40-350GSM) are also available for tailored mattress solutions.
Q2: Does it meet fire safety standards?
A: Yes. The fabric achieves B1 flame resistance (GB 8624) and UL 94 V-0 certification, ensuring compliance with global fire safety regulations for hotels, hospitals, and residential mattresses.
Q3: How long does the fabric last?
A: With 500,000+ compression cycles (ASTM D3574), it resists sagging and maintains shape for 10+ years. Lightweight 40GSM variants reduce shipping costs while delivering premium performance.
Q4: What certifications does it hold?
A: Compliant with ISO 9001 (quality), ISO 14001 (environmental), and EN 13249 (drainage). Optional IATF 16949 automotive-grade certification is available for specialized applications.
