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Product Advantage
1. Superior High-Temperature Resistance & Thermal Blocking
Combining PP woven fabric with fiberglass cloth, our three-layer composite insulation features a fiberglass core capable of withstanding 500°C continuous heat (700°C peak) and a reflective film reducing radiant heat by 35–40%. Tested to UL94 V-0 fire rating, it protects engine components from thermal aging, extending the lifespan of wiring harnesses and plastic parts by 20%. Ideal for harsh under-hood environments.
2. Lightweight Strength for Vehicle Efficiency
At ≤500g/m², our material is 30% lighter than pure fiberglass, cutting vehicle weight to improve fuel economy. The composite structure offers 80N/mm tear strength (ASTM D638) and withstands 500,000+ vibration cycles, resisting cracks from engine motion. This balances durability with lightweight design, a critical advantage for OEMs focused on performance optimization.
3. Chemical Resistance for Long-Lasting Performance
The PP woven surface, coated with Teflon, boosts resistance to engine oils and coolants by 40% (ISO 17234), preventing material degradation from fluid spills. The alkali-free fiberglass core (≤0.8% Na2O/K2O) maintains thermal efficiency (<5% loss) through 1,000+ cycles of -40°C to 150°C testing, ensuring reliability in extreme climates.
4. Customizable Fit & Easy Installation
Leveraging 3D scanning, we provide vehicle-specific designs for complex engine bay geometries (minimum bend radius ≤50mm), with ultrasonic-welded edges for precision. Installation time is halved compared to traditional solutions—no adhesives needed—thanks to a clip-based system enabling 10-minute replacement, reducing assembly costs for manufacturers.
5. Eco-Compliance for Sustainable Mobility
Fully compliant with REACH, RoHS 2.0, and VDA 270 low-odor standards, our material contains no halogens or heavy metals. It’s 100% recyclable at end-of-life, with a production process that cuts energy use by 25% versus conventional methods, aligning with global ESG goals for greener automotive solutions.
Technical Parameters
Parameter Category | Detailed Specification | Technical Index |
Material Composition | Base Layers | PP woven fabric (surface layer) + alkali-free fiberglass cloth (core) + aluminum reflective film (optional) |
Fiber Type | PP yarn (1500D), E-glass fiberglass (600gsm, alkali content ≤0.8%) | |
Coating | Teflon anti-corrosion coating (surface layer) | |
Physical Properties | Density | ≤500g/m² (3-layer composite, 30% lighter than pure fiberglass) |
Thickness | 3-5mm (customizable per application needs) | |
Tear Strength | 80N/mm(ASTM D638, weft direction) | |
Tensile Strength | 200N/mm(ASTM D638, warp direction) | |
Vibration Resistance | 500,000+ cycles (ASTM D3583,20Hz-200Hz, 2g acceleration) | |
Thermal Performance | Continuous Service Temperature | -40℃ to +500℃ (core fiberglass layer) |
Peak Temperature Resistance | 700°℃(10-minute exposure) | |
Thermal Insulation Efficiencv | Reduces surface temperature by 35-40% (tested in 150℃ engine bay environment) | |
Fire Rating | UL94 V-0 (vertical burn test, self-extinguishing within 10 seconds) | |
Chemical Resistance | Oil Resistance (ISO 17234) | ≤5% mass change after 1000 hours in SAE 10W-40 oil |
Coolant Resistance | No delamination after 500 hours in 50% ethylene glycol solution | |
Environmental Compliance | Regulatory Certifications | REACH, RoHS 2.0, IATF 16949, VDA 270 (low-odor),CCC |
IVOC Emission | ≤10ug/m°(VDA 277, far below automotive interior standards) | |
Recyclability | 100% recyclable via mechanical recycling, no hazardous waste | |
Installation & Design | Customization Capability | 3D scanned for vehicle-specific fit, minimum bend radius s50mm |
Installation Method | Clip-based/rivet, no adhesives required; installation time ≤10 minutes per component | |
Service Life | 8-10 years (under normal operating conditions) |
Product Uses
1. Office Buildings
Ideal for open-plan offices, meeting rooms, and corridors. The snap-lock modular design allows quick installation during weekends or off-hours, minimizing business disruption. High abrasion resistance (50,000+ rub cycles) withstands daily foot traffic, while the low-VOC formula (≤0.05mg/m³) ensures a healthy work environment.
2. Hotels & Hospitality
Perfect for lobbies, guest rooms, and banquet halls. The stain-resistant Teflon coating repels spills from food and drinks, reducing cleaning labor. Sound-absorbing properties (15dB noise reduction) enhance guest comfort, while customizable colors/textures match interior design themes.
3. Retail Stores & Showrooms
Suits high-traffic retail zones and product display areas. The durable 1500D PP woven fabric resists trolley and heel marks, maintaining a fresh appearance. Modular replacement cuts repair costs by 80%, ideal for frequent layout changes or seasonal promotions.
4. Educational Institutions
Safe for schools, universities, and daycare centers. Antibacterial backing prevents mold growth, while the B1 fire rating meets strict safety standards. Lightweight tiles (800g/unit) allow easy reconfiguration for classrooms or multipurpose halls.
5. Transportation Hubs
Designed for airports, train stations, and transit terminals. Heavy-duty tensile strength (25MPa) endures luggage drag and constant,while the 100% recyclable material aligns with sustainability goals for public infrastructure.
6. Temporary Events & Exhibitions
Ideal for trade shows, pop-up stores, and event venues. Tool-free installation (15/hour) and easy disassembly make it reusable, reducing waste. Custom sizes (200×200mm–600×600mm) adapt to irregular spaces, balancing functionality with aesthetic appeal.
FAQ
1. Passenger Car Engine Bays
Ideal for compact cars, sedans, and SUVs, our insulation protects engine components from radiant heat (reducing surface temps by 35–40%), extending the life of plastic covers, wiring harnesses, and rubber hoses. Lightweight design (30% lighter than pure fiberglass) aids OEMs in meeting fuel efficiency goals, while the Teflon-coated PP layer resists oil spills common in passenger vehicle maintenance.
2. Commercial Vehicle Engines
Suits trucks, buses, and heavy-duty machinery, where continuous high-temperature exposure and vibration are critical challenges. The composite material withstands 500,000+ vibration cycles and 500°C sustained heat, preventing thermal fatigue in diesel engines. Customizable for large, complex engine bays, it enhances reliability and reduces downtime for logistics and transportation fleets.
3. Hybrid Vehicle Thermal Management
Effective in hybrid powertrains, where heat from internal combustion engines must be isolated from electric components like battery packs and inverters. The UL94 V-0 fire-rated fiberglass core provides flame retardancy, while the reflective film minimizes heat transfer to sensitive electrical systems, ensuring safety and performance in dual-power environments.
4. Aftermarket & Replacement Parts
Designed for easy retrofit in older vehicle models or performance upgrades. Clip-based installation (no adhesives needed) allows mechanics to replace worn insulation in 10 minutes per component, while 3D-scanned custom shapes ensure a precise fit for non-standard engine bays. Durable enough for high-mileage vehicles, it’s a cost-effective solution for repair shops and DIY enthusiasts.
5. Extreme Climate Applications
Proven in harsh environments, from desert heat (withstands 700°C peak temperatures) to arctic cold (-40°C flexibility). The alkali-free fiberglass core resists moisture and salt corrosion in coastal or snowy regions, while the anti-aging design maintains thermal efficiency (<5% loss) after 1,000+ thermal cycles, making it ideal for off-road and military vehicles.
6. Engine Component Specific Insulation
Targets high-heat zones like exhaust manifolds, turbochargers, and catalytic converters. Custom-cut panels with reflective film reduce radiant heat transfer to nearby plastic air ducts or coolant tanks, preventing warping and leaks. Lightweight yet robust, they comply with strict automotive safety standards (UL94 V-0, REACH) for OEM component integration.