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Flame-Retardant Breathable Mattress Support Fabric

Stitchbond fabric is a premium material engineered for advanced mattress support systems. Constructed with interlocked polyester/polypropylene fibers via needle-punch technology, it offers 2500N/m tensile strength to evenly distribute body weight while maintaining 95% breathability for moisture-wicking performance. Its 0.8-3.0mm thickness (customizable) provides targeted support for orthopedic mattresses, memory foam hybrids, and luxury bedding.
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Description


Product Overview


LEEBO’s flame retardant mattress support layer fabric is a premium stitchbond material engineered via needle-punch technology for advanced bedding systems. Crafted with interlocked polyester/polypropylene fibers, this fabric delivers 2500N/m tensile strength to evenly distribute body weight, while maintaining 95% breathability for superior moisture-wicking performance. With a customizable thickness range of 0.8–3.0mm, it is ideal for orthopedic mattresses, memory foam hybrids, and luxury hotel bedding solutions.

Compliant with OEKO-TEX 100, EU REACH, and RoHS 2.0 standards, our flame retardant mattress support fabric holds a B1 fire rating (GB 8624) and UL 94 V-0 certification, ensuring it meets global safety regulations for medical, hospitality, and residential applications. Made from 80% recycled polyester, it combines eco-friendliness with durability, making it a top choice for sustainable bedding manufacturers worldwide.


Flame-Retardant Breathable Mattress Support Fabric


Advantage


Key Advantages


Superior Structural Support for Orthopedic Bedding

Our stitchbond fabric employs a triple-layered interlocking fiber system that achieves 2500N/m tensile strength (ISO 13934 certified). Its ergonomic wave pattern design reduces pressure points by 40% compared to traditional nonwovens, providing orthopedic-grade spinal alignment for premium mattress brands. This orthopedic mattress support fabric ensures even weight distribution, preventing mattress sagging and extending product lifespan.

95% Breathable & Moisture-Wicking for Memory Foam Hybrids

Featuring 95% air permeability and a 0.8mm/s wicking rate (GB/T 19979.1 tested), this fabric eliminates heat and moisture buildup—a common pain point for memory foam mattress users. The customizable 0.8–3.0mm thickness balances cushioning and airflow, maintaining 85% breathability even after 10 years of use. Independent lab tests confirm it is the best moisture-wicking mattress fabric for hybrid bedding systems.

B1 Flame Retardant & Eco-Friendly for Hotel Bedding

With a B1 fire rating and UL 94 V-0 certification, our fabric meets strict fire safety standards for hotels, hospitals, and nursing homes. Composed of 80% recycled polyester (OEKO-TEX 100 Class 1 certified), it aligns with global sustainability goals while reducing carbon footprints for bedding brands. This hotel mattress flame retardant fabric is non-toxic, odor-free, and safe for long-term use.

Durable & Cost-Efficient for Bulk Manufacturing

Engineered with high-tenacity polyester, the fabric withstands 500,000 compression cycles (ASTM D3574) without permanent deformation—outlasting conventional materials by 30%. Its lightweight structure cuts shipping costs by 20%, while customizable widths (up to 4.2m) and weights (40–350GSM) reduce production waste. This wholesale stitchbond mattress fabric offers a 10-year performance guarantee, lowering warranty claims for manufacturers.


Specifications


Technical Specifications


Item

Specification

Test Standard

Application Scenarios

Material Type

Polyester/Polypropylene Needle-punched

GB/T 17638

High-end mattress support, medical mattresses

Weight Range

40–350GSM (Customizable)

ASTM D5261

Lightweight to reinforced mattress designs

Width

1–4.2m (Customizable)

AASHTO M288

Large-scale production for mattress manufacturers

Tensile Strength

≥2500N/m (Machine Direction); ≥2000N/m (Cross Direction)

ISO 13934-1

Even weight distribution, sagging prevention

Elongation at Break

≤25%

EN10002-1

Long-term deformation resistance

Air Permeability

≥95%

GB/T 19979.1

Moisture-wicking, bacterial growth inhibition

Thickness

0.8–3.0mm (Customizable)

GB/T 3820

Adjustable support firmness & comfort

Fire Rating

B1 Class (GB 8624); UL 94 V-0

UL 94

Fire-safe hotel & medical mattresses

Eco-Certification

OEKO-TEX 100 (Class 1); ISO 14001

ISO 14001

Sustainable bedding brand applications

Compression Life

≥500,000 cycles (No Permanent Deformation)

ASTM D3574

Extended mattress lifespan

Temperature Range

-40℃~+200℃

IEC60245-2

Diverse climate storage & use

Customization

Pantone-matched colors; OEM patterns

Brand-specific bedding designs


Uses


Application Scenarios


Orthopedic & Medical Mattresses

With 2500N/m tensile strength and ergonomic pressure point reduction, this fabric is perfect for hospital and rehabilitation center bedding. Clinical tests show it reduces back pain by 35% over 6 months, making it the leading medical mattress support fabric trusted by 50+ healthcare institutions globally.

Memory Foam Hybrid Mattresses

95% breathability prevents heat buildup in memory foam— a key complaint for hybrid mattress users. The fabric’s 500,000 compression cycle durability makes it a top choice for the world’s top 10 mattress brands, ensuring long-lasting support and comfort.

Luxury Hotel Bedding

B1 fire rating and OEKO-TEX 100 certification meet strict hotel safety and hygiene standards. Customizable widths up to 4.2m cut production waste by 20%, and its premium texture aligns with luxury hotel branding. It is currently used in 300,000+ hotel mattresses across 20 countries.

High-End Residential Bedding

Pantone-matched colors and OEM patterns cater to luxury home bedding lines. Made from 80% recycled polyester. It appeals to eco-conscious consumers seeking sustainable, high-performance products.


FAQ


FAQ About


Can I customize the color, pattern, width, or weight of the mattress support fabric?

Absolutely! We offer Pantone-matched colors, OEM custom patterns, and customizable widths (1–4.2m) and weights (40–350GSM) to meet your brand’s unique requirements. Contact our team to discuss your tailored bedding solution.

Does the fabric meet global fire safety standards for hotels and hospitals?

Yes. Our fabric holds a B1 fire rating (GB 8624) and UL 94 V-0 certification, complying with fire safety regulations in North America, Europe, and Asia. It is fully suitable for hotel, medical, and residential mattress applications.

How long is the service life of the stitchbond mattress support fabric?

The fabric withstands 500,000 compression cycles (ASTM D3574) without permanent deformation, outlasting traditional nonwoven materials by 30%. We offer a 10-year performance guarantee to ensure long-term reliability for your products.

What eco-friendly certifications does the fabric have?

Our fabric is made from 80% recycled polyester and is certified to OEKO-TEX 100 (Class 1) and ISO 14001 standards. It meets EU REACH and RoHS 2.0 requirements, making it a sustainable choice for eco-focused bedding brands.


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